Case Studies
Conveyor Solution Design
Conveyors are the backbone of modern automated facilities. They don’t just move product — they connect robotics, storage systems, and people into one coordinated, intelligent flow. Our Conveyor Solution Design for Automation service focuses on building conveyor systems that seamlessly integrate with your wider automation stack, from AS/RS and AMRs to WMS, WCS, and PLC-based controls.
Our Conveyor Solution Design for Automation service focuses on building conveyor systems that seamlessly integrate with your wider automation stack, from AS/RS and AMRs to WMS, WCS, and PLC-based controls.
What we deploy
Deployment
We deploy conveyor solutions that are:
- Operationally efficient – Reduced manual handling, bottlenecks, and travel distance.
- Automation-ready – Designed to work with robots, ASRS, AMRs, print/apply, scanners and vision systems.
- Reliable & maintainable – Industrial-grade equipment, clear access, and practical maintenance design.
- Safe & compliant – Guarding, safety controls, and layouts built around real-world operator behaviour.
From single-line upgrades to fully automated distribution centres, we deploy conveyor systems tailored to your automation strategy, not just your floor space.
How we deploy
Our Deployment Approach
We start with your automation roadmap:
- What systems are in place (or planned)?
- What are the key pain points in your current material flow?
- How will volumes, SKUs, and service levels change over time?
We analyse your data (throughput, order profiles, shift patterns) and current workflows to define the right conveyor role within your wider automation ecosystem.
We then shape a conveyor solution that supports your automation stack, including:
- Selection of conveyor technologies (belt, MDR, roller, modular, sortation, pallet, etc.)
- Integration points with automation (robots, ASRS, AMRs, packaging lines, label/apply, scanning)
- Line balancing, buffering and accumulation strategies
- Merge, divert, and sortation design for stable, predictable flow
At this stage, we outline multiple options and clearly explain the impact on cost, performance, flexibility, and risk.
We deploy conveyor solutions across the automation industry, including:
- Automated distribution & fulfilment centres
- Robotic picking and goods-to-person systems
- Automated palletising/depalletising lines
- ASRS and shuttle system interfaces
- Parcel, e-commerce and sortation facilities
- Manufacturing lines feeding packaging, inspection or test cells
We understand your systems, pain points, and growth plans, using your data to define the right role for conveyors. We then design the solution, selecting technologies, defining integrations, and planning flow, buffering, and sortation, before fully engineering it for deployment, including controls, safety, and installation phasing to minimise downtime.
For complex or high-volume sites, we can simulate performance to de-risk investment before equipment is ordered. As an automation-focused, vendor-agnostic partner, we design for long-term uptime and efficiency, with every conveyor project tied to clear improvements in throughput, labour, safety, and service.
